Capabilities
5-Axis Multi-domain Processing Solutions
With its precision machining capability, reasonable software and hardware configuration and mature "precision machining solutions", precision carving machines are widely used in many fields, such as mold parts milling, mirror mold parts grinding and polishing, precision hole grinding, precision milling of small product parts, composite machining of metal forming blanks, micro hole drilling, drilling and milling of complex metal hard materials, grinding and processing of hard and brittle materials.
Dies & molds milling processing
Stable realization of 2~15μm precision milling mold parts, mold assembly "only match not repair".
Polishing processing
The surface precision reaches micron level, and the surface roughness is less than 10nm, presenting mirror effect.
Precision hole grinding
The high precision hole grinding of the 2-5μm machining precision is stabilized.
Precision milling of small products parts
The production requirement of the complex morphology precision small production parts is met by the stability of 2~15μm.
Metal parts small hole drilling processing
Stable realization of a variety of difficult to cut materials of micro hole drilling processing, micro hole processing fast, accurate, stable!
Complex parts drilling and milling processing
The stable realization hardness of HRC50 is the complex form parts drilling milling and grinding machining.
5-Axis CNC Machining Services
As a CNC manufacturer with many years of experience, Pda has precision 5-axis CNC machining service capabilities. Whether you are in need of high quality and precision metal or plastic parts, we can provide 5-axis machining parts to customers worldwide, including automotive, medical, military, aerospace, machinery, machine tool, high-tech and other industries, with excellent machining and programming skills, as well as 5-axis CNC machining centers. Our engineers and machinists can complete the true 5-axis machining service work, easily produce 5-axis machining parts. No matter how complex a CNC machined part may be, every step will be executed with rigor, demonstrating the highest quality standards with excellent 5-axis machined parts. Even if any issues arise during this process, we will continue to work and make adjustments until all issues are resolved. If you need a strong, cost-effective CNC processing company to take over your project, Pda can meet your expectations.
Common Problems In 5-axis Machining
What is 5-axis Machining?
- The 3, 4, or 5-axis machining is defined related to the number of directions in which the cutting tool can move, this also determines the ability of a CNC machine to move a workpiece and a tool. 3-axis machining centers can move a component in X and Y directions and the tool moves up and down along Z-axis, while on the 5-axis machining center, the tool can move across the X, Y and Z linear axes as well as rotates on the A and B axes, which makes the cutter can approach the workpiece from any direction and any angle. 5-axis machining is different from 5-sided machining. Therefore, 5-axis CNC machining services allow infinite possibilities of the machined parts. Hook surface machining, unusual shape machining, hollow machining, punching, oblique cutting, and more special processes can be done with 5-axis CNC service.
Benefits of 5-axis Machining
- • The 5-axis machining parts can be finished on a single 5-axis machine, which reduces fixture and setup preparation, saves a lot of time
• Complex geometries can be processed with ease, high productivity and efficiency can be guaranteed at the same time
• Excellent surface finishes can be achieved, improves the overall quality of 5-axis CNC parts
• Expanded capabilities, higher accuracy, boosted throughput, and shortened lead time
• Improved cutting conditions, maintain the optimal cutting, and reduce damage to the tool
5-axis Machining vs 3+2 Machining
- 5-axis machining is different from 3+2-axis machining. 5-axis CNC milling or machining involves continuous adjustments of the cutting tool along all five axes to keep the tooltip optimally perpendicular to the part. While 3+2 machining, also known as 5-sided machining or 5-axis indexed, it’s actually a 3-axis program with the cutting tool fixed at an angle depending on the two rotational axes. 3+2 machining needs to stop and start between each tool reorientation, while 5-axis machining does not require that, so its speed is greatly improved. In addition, 5-axis CNC machining suits for more applications due to its stronger capacities. Generally, 3+2 machining works for plane processing and can’t complete oblique or special machining, while 5-axis machining center is suitable for various contour surface machining.